Chevrolet Bolt EV 1
Weaknesses, engine ratings and buying advice
Engine Overview
The Chevrolet Bolt EV 1 is available with one engine variant at 204 hp.
Permanent-magnet synchronous motor, 150 kW peak, front-wheel drive with a single-speed reduction gear. Early cars (2017–2019) used a 60 kWh LG pack, 2020-on grew to around 65 kWh. DC fast charging is capped at 55 kW — a genuine weak point on longer trips, and the liquid cooling struggles to sustain even that once the pack is warm. The drivetrain itself is simple and durable; the real stories are the LG battery fire recall that touched every 2017–2022 car, a passive 12-volt management that can strand the vehicle, and steering-rack failures on 2022–2023 build. An example with a documented recall battery replacement effectively has a brand-new pack and fresh 8-year/100k-mile coverage from that date — always worth confirming on a used buy.
- !! Recall: LG battery fire risk (NHTSA 21V650000)
LG cells suffered two rare defects at once — a torn anode tab and a folded separator — which can cause an internal short and cell fire, even parked and fully charged. GM recorded at least 16 fires. The recall grew to cover all 2017–2022 Bolt EV/EUV (~141,000 cars); the fix is module or full-pack replacement plus monitoring software.
Symptoms: Vehicle catches fire (sometimes without prior warning), smoke from under the floor, charge-state warnings, charge limited by software update. - !! High-voltage battery replacement is very costly out of warranty from 160,000 km
Without warranty or recall cover, a dealer HV-battery replacement runs roughly $11,000–$19,000; refurbished packs from EV specialists start around $8,000. GM's warranty is 8 years/100,000 miles; recall-replaced cars may get fresh coverage from the swap date. After flood or crash damage, expect the top of the range.
Symptoms: Sharp range loss (>20%), charge interruptions, 'Service High-Voltage Charging System' warning, reduced drive power. - !! 'Propulsion Power Reduced' warning and limp mode from 6,000 km
A recurring fault on early cars (2017–2019): the dash shows 'Propulsion Power Is Reduced — Service Immediately' and the car crawls or won't accelerate normally. Causes vary — a 12 V recharge software bug, inverter/converter faults, battery control module, or the transmission fluid pump (DTC P2797). Some cases under 10,000 km. Fixed free under the 8-year warranty.
Symptoms: 'Propulsion Power Is Reduced' message, heavily reduced performance, sometimes charge capped at 30%, abrupt slowing on the motorway.
+ 2 more engine weaknesses + vehicle weaknesses
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Known Problems and Issues +
A total of 5 weaknesses have been documented for the Chevrolet Bolt EV 1 (2017–2023).
Bolt EV (BEV-IPM-150, 2017–2023) — Be Careful: Recall: LG battery fire risk (NHTSA 21V650000), High-voltage battery replacement is very costly out of warranty, 'Propulsion Power Reduced' warning and limp mode. Power: 204 PS.
What to watch out for with the Chevrolet Bolt EV? See the detailed listing of all engine and vehicle weaknesses in the sections above.
Frequently Asked Questions
What problems and weaknesses does the Chevrolet Bolt EV 1 have? +
What should I look for when buying a used Chevrolet Bolt EV 1? +
Which engine is recommended? +
Which Chevrolet Bolt EV 1 engine is the most fun? +
Is the Chevrolet Bolt EV 1 worth buying used? +
What horsepower variants are available for the Chevrolet Bolt EV 1? +
Last updated: February 2026 · All information without guarantee