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Volvo V60

B4204T23 2.0L T5 Drive-E 254 hp Automatic Front-wheel drive Wagon 2018–2024
– Be Careful
Engine B4204T23 – Be Careful 11,300–31,250 €

Drive-E turbocharged four-cylinder with 2.0 litres and 187 kW for the T5 range. Larger turbocharger than the T4 with higher boost pressure for a more sporting character. Eight-speed Aisin automatic as standard; strictly observe oil change intervals.

Fun Factor? Fun to Drive!

Powerful long-distance companion

Strong turbo for brisk motorway runs without strain. Typically Volvo: comfort remains the trump card.

Engine Weaknesses 6

!! Timing belt β€” change every 120,000 km mandatory

All Drive-E T variants use belt drive. On the T5 with high-pressure turbo, the belt change is especially important β€” a failure causes immediate total engine damage. Recommendation: early change at 100,000 km.

Symptoms: No warning before sudden failure; possible squealing with failing tensioner

500–1,000 € from 120,000 km
!! Oil consumption piston ring failure (early Drive-E series)

The high-output T5 Drive-E shares the piston ring problem with the T4. Vehicles up to MY2016 are particularly affected. Increased oil consumption is systemic and was covered by a class action lawsuit.

Symptoms: Oil consumption above 0.5 L/1,000 km, blue smoke on warm-engine acceleration, oil level drops noticeably between changes

2,000–4,000 € from 80,000 km
!! Timing belt interval and tensioner β€” critical maintenance

The Drive-E T5 uses a timing belt (not a chain). Volvo's stated change interval is 150,000 miles / 10 years, but specialists recommend considerably earlier (120,000–150,000 km). Belt failure causes engine damage.

Symptoms: No early warning signs typical β€” sudden engine stop without prior indication at belt failure. Prevention: inspect for cracking at every service

500–1,000 € from 130,000 km
!! Oil consumption from VEP4 piston rings (class issue)

The T5 is among the most frequently affected Drive-E engines for the oil consumption problem. Particularly 2015–2017 model years were addressed under a service campaign (S29650). Volvo extended the warranty to 8 years.

Symptoms: Oil level drops noticeably between changes, occasional blue smoke, no visible external oil loss

1,500–5,000 € from 50,000 km
!! PCV system blocked by oil sludge

The crankcase ventilation of the T5 Drive-E clogs when oil change intervals are neglected. Crankcase pressure forces oil past seals, accelerates oil consumption and can cause turbocharger damage.

Symptoms: Overpressure at oil filler, oil in air filter housing, elevated oil consumption

200–600 € from 80,000 km
!! Boost hose splits β€” common problem

Rubber boost pipes to the intercooler age and burst under driving conditions. On the T5, more frequent than on the T4 due to higher boost pressures. A short-term repair is often possible, but permanent hose replacement is recommended.

Symptoms: Sudden power loss, whistling or hissing noise, check engine light P0299 (turbo underboost)

100–300 € from 90,000 km

Vehicle Weaknesses 20

!! Cooling Cylinder head cracks β€” diesel D5 (5-cylinder)

The five-cylinder diesel D5 is prone to cylinder head cracks and worn cylinder liners, particularly on models built between 2010 and 2013. Coolant loss without a visible leak is the first warning sign.

2,500–5,000 € from 130,000 km
!! Gearbox Powershift 6DCT450 dual clutch: juddering and fluid loss

The 6-speed dual-clutch gearbox 6DCT450 shows juddering on pull-away, rough gear changes and transmission fluid loss. Neglecting fluid changes risks complete transmission failure.

1,500–4,000 € from 80,000 km
!! Electronics Unintentional release of electric parking brake

A software fault can cause the electric parking brake on models up to 2014 to release unintentionally. A Volvo recall and software update fix the problem.

0–0 €
!! Brakes Hydraulic brake unit rotor: faulty weld

A faulty weld between the rotor shaft and the hydraulic brake assembly was found on the V90 II and S90 II. If it fails, ABS, ESC and brake assist are disabled. Volvo issued a recall in 2021.

0–1,000 €
!! Suspension Loose nuts and bolts at the rear axle

On XC60 II vehicles built between September 2018 and April 2019, nuts and bolts at the rear axle may be too loose. Handling can change abruptly; check recall status.

0–0 €
!! Suspension Recall: loose rear axle toe-link bolts

Loose flange nuts on the rear toe link can abruptly worsen handling. Check for Volvo recall; affects S60 and V60 from September 2018.

0–0 €
!! Electronics Water ingress into the windscreen wiper motor

Water gets into the windscreen wiper motor and causes it to fail. SPA platform models are affected; a 2020 recall addressed incorrectly tightened wiper arms. Visibility in rain significantly impaired.

300–700 € from 60,000 km
!! Suspension Front axle: ball joints and bushings wear early

MOT reports criticise above-average wear on tie rod ends, ball joints and suspension bushings at the front axle of the V60 III. This occurs earlier with heavier engine variants or sporty driving.

300–900 € from 80,000 km
!! Body Panoramic sunroof: blocked drainage channels β€” water ingress

On the V60 III, the optional panoramic sunroof drainage channels block with leaves and dirt. Backed-up water enters the interior, often under the dashboard or onto the rear seat.

150–800 € from 60,000 km
! Suspension Tie rod ends and suspension bushings wear out

At higher mileages, worn tie rod ends, ball joints and suspension bushings on the S60 II/V60 I are frequently flagged by MOT inspectors. Tyre wear is very sensitive on this vehicle.

200–600 € from 120,000 km
! Electronics Radio/navigation fails due to cold solder joints

The audio and navigation system in the S60 II/V60 I fails due to cold solder joints on the control unit board β€” a known issue across this Volvo model generation. Replacement units cost over €700.

300–800 € from 130,000 km
! Electronics Sensus infotainment crashes or freezes

The Sensus infotainment system on the SPA platform (XC60 II, S90 II, V90 II, S60 III, V60 II) freezes or reboots while driving. Software updates improve stability. Steering wheel controls drop out sporadically.

0–500 € from 40,000 km
! Interior Panoramic roof malfunction

The optional panoramic roof on the V90 II and S90 II shows malfunctions when opening/closing automatically. Faulty sensors or motor controllers can be expensive; water ingress possible if the seal is damaged.

400–1,500 € from 70,000 km
! Electronics Electric tailgate malfunction β€” V60 II

The electric tailgate on the V60 II shows malfunctions from 20,000–40,000 km, fails to close fully or responds with a delay. Known issue on SPA models from model year 2019 onwards.

300–900 € from 30,000 km
! Electronics Software issues with infotainment and driver assistance

The rain sensor, parking aid and adaptive lighting on early S60 III/V60 II show software faults. Creaks and clicks from the dashboard and door trims are also widespread.

0–500 € from 30,000 km
! Brakes Above-average rear brake pad wear

Rear brake pads wear faster than the fronts on the S60 III and V60 II. Electric parking brake and automatic braking functions accelerate the wear further.

150–350 € from 40,000 km
! Interior Clicks and creaks from plastic trim

The interior trim on the V60 III is considered insufficiently heat-stable. Temperature fluctuations create annoying clicks and creaks in the door trims, dashboard and seat area.

0–200 € from 30,000 km
! Electronics Rain sensor and parking aid β€” software faults

Software updates for the V60 III can resolve existing issues with the rain sensor, parking aid, power steering support or adaptive lighting, but sometimes introduce new faults. Volvo has not yet fully mastered the electronics.

0–500 €
! Brakes Above-average brake disc wear

MOT reports show above-average brake disc wear on the V60 III. On plug-in hybrids in particular, rarely used brake discs corrode quickly due to predominant use of regenerative braking.

250–700 € from 50,000 km
i Electronics BLIS blind spot assistant triggers false alarms

The BLIS blind spot sensor on the S60 II/V60 I reacts to moisture ingress in the wiring harness with false alarms or complete system failure. Recalibration or sensor replacement is required.

150–400 € from 80,000 km

Reports & Tests

nhtsa_complaints NHTSA Complaint Summary 2026-03
Above Average

1 owner complaints filed with NHTSA (2018–2024). Most reported: Wipers & Visibility (1).