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Volvo S60

B4204T35 2.0L T8 PHEV 407 hp Automatic All-wheel drive Sedan 2018–2021
– Be Careful
Engine B4204T35 – Be Careful 8,450–33,850 €

Drive-E combustion engine in the T8 plug-in hybrid configuration with twin-charging and rear axle electric motor. Combustion engine alone produces 235 kW; system output is 298–340 kW depending on model year. Eight-speed Geartronic automatic at the front, electric motor at the rear axle for all-wheel drive.

Fun Factor? Fun to Drive!

Electric and turbo united

T8 system output catapults ordinary cars into SUV-sports car territory. Electric in town, turbocharged on the open road.

Engine Weaknesses 4

!! ERAD rear axle motor clutch failure

The early ERAD rear axle electric motor (2016–2017, Siemens design) suffered clutch pack failure. Metal particles contaminated the differential oil, causing progressive bearing wear. Dealer repair costs exceeded 8,000 €.

Symptoms: Grinding or clicking from the rear axle, judder under acceleration, loss of electric rear-wheel drive

2,500–9,000 € from 80,000 km
!! Recall: Battery fire risk from LG manufacturing defect

Volvo recalled approximately 73,000 PHEV vehicles (S60, V60, S90, V90, XC60, XC90) in 2021–2022 due to fire risk from defective LG battery cells. Affected owners were advised not to charge until inspection.

0–0 €
!! High-voltage battery degrades faster than expected

Some T8 PHEV owners report range losses of 20% or more in the first year. According to forum reports, Volvo accepted 25% range loss in the first year as 'within specification'. Improvements from 2022 models onward.

Symptoms: Noticeably reduced electric range after 1–2 years, combustion engine cutting in more frequently

3,000–15,000 €
!! Supercharger seals like T6 β€” at high mileage

The T8 shares its combustion engine with the T6, including the supercharger. At high total mileage (combined ICE and electric use), the same supercharger wear patterns apply as on the T6 Drive-E.

Symptoms: Power loss in combustion mode, check engine light, lean running condition (P0171)

1,800–5,000 € from 180,000 km

Vehicle Weaknesses 9

!! Suspension Recall: loose rear axle toe-link bolts

Loose flange nuts on the rear toe link can abruptly worsen handling. Check for Volvo recall; affects S60 and V60 from September 2018.

0–0 €
!! Suspension Front axle: ball joints and bushings wear early

MOT reports criticise above-average wear on tie rod ends, ball joints and suspension bushings at the front axle of the S60 III and V60 III. This occurs earlier with heavier engine variants or sporty driving.

300–900 € from 80,000 km
!! Body Panoramic sunroof: blocked drainage channels β€” water ingress

On the S60 III and V60 III, the optional panoramic sunroof drainage channels block with leaves and dirt. Backed-up water enters the interior, often under the dashboard or onto the rear seat.

150–800 € from 60,000 km
! Electronics Electric tailgate malfunction β€” V60 II

The electric tailgate on the V60 II shows malfunctions from 20,000–40,000 km, fails to close fully or responds with a delay. Known issue on SPA models from model year 2019 onwards.

300–900 € from 30,000 km
! Electronics Software issues with infotainment and driver assistance

The rain sensor, parking aid and adaptive lighting on early S60 III/V60 II show software faults. Creaks and clicks from the dashboard and door trims are also widespread.

0–500 € from 30,000 km
! Brakes Above-average rear brake pad wear

Rear brake pads wear faster than the fronts on the S60 III and V60 II. Electric parking brake and automatic braking functions accelerate the wear further.

150–350 € from 40,000 km
! Interior Clicks and creaks from plastic trim

The interior trim on the S60 III (and V60 III) is considered insufficiently heat-stable. Temperature fluctuations create annoying clicks and creaks in the door trims, dashboard and seat area.

0–200 € from 30,000 km
! Electronics Rain sensor and parking aid β€” software faults

Software updates for the S60 III can resolve existing issues with the rain sensor, parking aid, power steering support or adaptive lighting, but sometimes introduce new faults. Volvo has not yet fully mastered the electronics.

0–500 €
! Brakes Above-average brake disc wear

MOT reports show above-average brake disc wear on the S60 III/V60 III. On plug-in hybrids in particular, rarely used brake discs corrode quickly due to predominant use of regenerative braking.

250–700 € from 50,000 km

Reports & Tests

nhtsa_complaints NHTSA Complaint Summary 2026-03
Above Average

4 owner complaints filed with NHTSA (2018–2024). Most reported: Other (1), Electrical (1), Engine (1).