Volvo S60
Drive-E turbocharged four-cylinder with 2.0 litres and 187 kW for the T5 range. Larger turbocharger than the T4 with higher boost pressure for a more sporting character. Eight-speed Aisin automatic as standard; strictly observe oil change intervals.
Drive-E T5 — modern and sharp
187 kW Drive-E four-cylinder: more economical than the old five-cylinder, but with surprisingly strong pull. Modern T5 feel.
Engine Weaknesses 6
All Drive-E T variants use belt drive. On the T5 with high-pressure turbo, the belt change is especially important — a failure causes immediate total engine damage. Recommendation: early change at 100,000 km.
Symptoms: No warning before sudden failure; possible squealing with failing tensioner
The high-output T5 Drive-E shares the piston ring problem with the T4. Vehicles up to MY2016 are particularly affected. Increased oil consumption is systemic and was covered by a class action lawsuit.
Symptoms: Oil consumption above 0.5 L/1,000 km, blue smoke on warm-engine acceleration, oil level drops noticeably between changes
The Drive-E T5 uses a timing belt (not a chain). Volvo's stated change interval is 150,000 miles / 10 years, but specialists recommend considerably earlier (120,000–150,000 km). Belt failure causes engine damage.
Symptoms: No early warning signs typical — sudden engine stop without prior indication at belt failure. Prevention: inspect for cracking at every service
The T5 is among the most frequently affected Drive-E engines for the oil consumption problem. Particularly 2015–2017 model years were addressed under a service campaign (S29650). Volvo extended the warranty to 8 years.
Symptoms: Oil level drops noticeably between changes, occasional blue smoke, no visible external oil loss
The crankcase ventilation of the T5 Drive-E clogs when oil change intervals are neglected. Crankcase pressure forces oil past seals, accelerates oil consumption and can cause turbocharger damage.
Symptoms: Overpressure at oil filler, oil in air filter housing, elevated oil consumption
Rubber boost pipes to the intercooler age and burst under driving conditions. On the T5, more frequent than on the T4 due to higher boost pressures. A short-term repair is often possible, but permanent hose replacement is recommended.
Symptoms: Sudden power loss, whistling or hissing noise, check engine light P0299 (turbo underboost)
Vehicle Weaknesses 11
The five-cylinder diesel D5 is prone to cylinder head cracks and worn cylinder liners, particularly on models built between 2010 and 2013. Coolant loss without a visible leak is the first warning sign.
The 6-speed dual-clutch gearbox 6DCT450 shows juddering on pull-away, rough gear changes and transmission fluid loss. Neglecting fluid changes risks complete transmission failure.
A software fault can cause the electric parking brake on models up to 2014 to release unintentionally. A Volvo recall and software update fix the problem.
A faulty weld between the rotor shaft and the hydraulic brake assembly was found on the V90 II and S90 II. If it fails, ABS, ESC and brake assist are disabled. Volvo issued a recall in 2021.
On XC60 II vehicles built between September 2018 and April 2019, nuts and bolts at the rear axle may be too loose. Handling can change abruptly; check recall status.
Water gets into the windscreen wiper motor and causes it to fail. SPA platform models are affected; a 2020 recall addressed incorrectly tightened wiper arms. Visibility in rain significantly impaired.
At higher mileages, worn tie rod ends, ball joints and suspension bushings on the S60 II/V60 I are frequently flagged by MOT inspectors. Tyre wear is very sensitive on this vehicle.
The audio and navigation system in the S60 II/V60 I fails due to cold solder joints on the control unit board — a known issue across this Volvo model generation. Replacement units cost over €700.
The Sensus infotainment system on the SPA platform (XC60 II, S90 II, V90 II, S60 III, V60 II) freezes or reboots while driving. Software updates improve stability. Steering wheel controls drop out sporadically.
The optional panoramic roof on the V90 II and S90 II shows malfunctions when opening/closing automatically. Faulty sensors or motor controllers can be expensive; water ingress possible if the seal is damaged.
The BLIS blind spot sensor on the S60 II/V60 I reacts to moisture ingress in the wiring harness with false alarms or complete system failure. Recalibration or sensor replacement is required.
Reports & Tests
333 owner complaints filed with NHTSA (2010–2018). Most reported: Engine (138), Other (50), Electrical (41).