Mercedes-Benz E 220 CDI
Widely used Mercedes diesel with aluminium block and steel liner. High mileages possible but known for injector seal issues, timing chain stretch and EGR problems.
Diesel Duty Without Joy
120 kW in the heavy W212 is adequate but never inspiring. A comfort and transport tool, not a driving experience.
Engine Weaknesses 6
Over 100,000 vehicles recalled: the chain tensioner seal leaks, allowing engine oil to drip onto the exhaust system and potentially ignite.
Symptoms: Dropping oil level, oil smell from engine bay, oily deposits under the vehicle, possible oil fire
The OM651 uses a simplex timing chain. With short-trip driving and overdue oil change intervals the chain stretches.
Symptoms: Light rattling noise on cold start from the rear of the engine, no fault code stored
Same Delphi piezo injector problems as in the DE18: 220 CDI and 250 CDI variants affected. Mercedes replaced them with solenoid injectors as part of a service action.
Symptoms: Vibrations and rough running especially under acceleration, elevated fuel consumption
The EGR cooler of the OM651 develops hairline cracks at the connection stub and loses coolant. Green staining next to the fuel filter under the engine cover is typical.
Symptoms: Dropping coolant level without visible leak, intermittent coolant warning, green spots under the vehicle, heater output diminishing
The DMF on the OM651 suffers under the high torque output. Documented case: all 8mm rivets sheared at 149,000 km, with consequential damage to the clutch and crankshaft speed sensor.
Symptoms: Rattling and juddering at warm idle, vibrations when pulling away, shuddering at low RPM, noise increases with warm engine
From around 150,000–180,000 km the OM651 turbocharger leaks oil through worn bearings, which drips onto the EKAS intake port deactivation actuator and destroys it. Double damage.
Symptoms: Black smoke under acceleration, oil residue in charge air hose, power loss, fault code P0299 boost pressure underrun
Vehicle Weaknesses 13
Rear subframe rusts from the inside out. Faulty factory sealant allows water ingress. Flagged as safety-critical at MOT.
W212 steel rear subframe with powder coating cracks over time and allows moisture in. Rusts from the inside. Mercedes replaces as a goodwill gesture. Safety-critical.
Brake lines above the rear axle corrode through after 8–10 years. Brake fluid loss leads to brake failure. MOT refusal.
Rear axle corrodes through with age; suspension mounting points are flagged at MOT. Goodwill repairs possible but time-limited.
Brake lines corrode at two to twelve times the rate of comparable vehicles according to MOT data.
The rear axle is prone to severe rust-through from the inside at the weld seams of the subframe. The problem goes unnoticed for a long time. Mercedes granted goodwill replacements in some cases.
Worn joints and strut rod ends on the front axle are a recurring problem. Classic wear pattern at higher mileages.
Drain holes in the sills clog up; water collects and promotes rust from the inside.
Worn ball joints and strut top mounts on the front axle are a recurring problem. Individual owners reported multiple repairs.
The soft top tends to develop cracks in the fabric after about 10 years. Ignored cracks lead to water ingress, mould growth and control unit damage.
The drain channels in the sills clog regularly, causing water accumulation and corrosion in the sill area. Control units in the floor area can become damp.
Knocking and rattling from the front axle on uneven road surfaces. Causes: worn ball joints, anti-roll bar bushings.
The parking brake is regularly flagged at MOT. Corrosion from infrequent use causes it to seize or fail.