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VW Touran

CJSA 1.8L TSI 180 hp Automatic Front-wheel drive Van 2016–2018
– Be Careful
Engine CJSA – Be Careful 6,430–23,000 $

EA888 Gen3 with 180 hp. Punchy turbocharged petrol with good refinement. Known for oil consumption on early model years.

Fun Factor? Decent

Punchy TSI van

The 1.8 TSI CJSA with 180 hp is the strongest petrol engine in the Touran II. With automatic comfortable and quick.

Engine Weaknesses 9

!! Timing chain stretched — simplex chain

The simplex timing chain of the CJSA stretches measurably from approximately 80,000–100,000 km. Insufficient oil pressure at low RPM places additional strain on the chain tensioner. Cold-start rattling is an early sign; left unaddressed the chain can skip.

Symptoms: Metallic rattling from engine bay on cold start (3–10 seconds), rough engine running, fault codes P0016/P0017

800–1,600 $ from 90,000 km
!! High-pressure pump — cam follower wear

The cam follower (bucket tappet) of the high-pressure fuel pump wears and leaves metal swarf in the fuel system. On complete failure, swarf spreads to all injectors and fuel lines — total fuel system write-off. Regular visual inspection recommended.

Symptoms: Power drop, starting problems, fault code P0087 fuel pressure, knocking noise from pump area

150–4,000 $ from 80,000 km
!! Two-stage oil pump — insufficient pressure at idle

The variable oil pump of the CJSA delivers insufficient oil pressure at low RPM and in urban traffic. Camshaft adjusters and chain tensioners are under-supplied — clattering, camshaft wear, and in extreme cases engine damage result. Known design shortcoming.

Symptoms: Clattering after cold start (like a sewing machine), oil pressure MIL, rough idle, camshaft adjuster fault codes

400–1,200 $ from 80,000 km
!! Elevated oil consumption — first-revision piston rings

Early CJSA engines (production before week 35/2015) use excessively thin oil control rings (1.5 mm) that coke up and burn oil. Consumption can exceed 0.5–1 L/1,000 km. From week 35/2015 wavy three-piece steel lamella rings were fitted.

Symptoms: Oil level drops without visible leak, bluish exhaust smoke under load, oil-fouled spark plugs

2,500–5,000 $ from 60,000 km
!! Water pump — plastic housing leaking

The original water pump has a plastic housing and impeller. The housing embrittles from thermal cycling and cracks; the impeller can detach from the shaft causing pump failure. Recommended precautionary measure: replacement at 80,000 km.

Symptoms: Coolant loss, coolant level warning, engine overheating, coolant smell

250–500 $ from 100,000 km
! Crankcase ventilation (PCV) membrane torn

The membrane valve of the oil separator (part no. 06H 103 495 AK) tears and creates an intake leak. Oil mist then flows into the intake tract, the engine runs rich/lean and misfires intermittently. Inexpensive repair, frequent issue.

Symptoms: Whistling/hissing from engine bay, rough idle, MIL with P2279/P2187, power loss

80–200 $ from 70,000 km
! Intake valve carbon deposits from direct injection

Direct injection without port injection: intake valves are not washed by fuel and coke up from EGR gases and oil mist. From approximately 50,000–80,000 km a noticeable power loss occurs from the reduced flow cross-section. Walnut blasting cleaning required.

Symptoms: Power loss, rough idle, increased fuel consumption, misfires on cold start

300–600 $ from 60,000 km
! Electronic thermal management — sensor faulty

The temperature sensor in the electronic thermal management module fails. The engine no longer reaches operating temperature (90°C); oil temperature stays at approximately 70°C. Diagnosis is difficult as a fault code is often not stored. Repair is labour-intensive (sensor located under the intake manifold).

Symptoms: Temperature gauge stays at 75–80°C, high fuel consumption, poor cabin heating

300–700 $ from 60,000 km
! Wastegate play — IHI IS20 turbocharger

The wastegate linkage of the IHI IS20 turbocharger develops play and rattles. In early Gen3 engines the wastegate electronics (actuator) can fail from moisture ingress. Dealers often replace the complete turbocharger; the actuator can be repaired individually.

Symptoms: Metallic rattling between 1,800–2,900 rpm, inconsistent boost pressure, boost pressure fault code P0299

300–2,000 $ from 100,000 km

Vehicle Weaknesses 9

!! Other Recall: panoramic roof LED module short circuit risk

On vehicles with panoramic roof and ambient lighting (build year up to July 2018), moisture can enter the LED module and cause a short circuit. In the worst case a smouldering fire in the headliner is possible.

0–0 $
!! Other Recall: brake pedal weld can fracture

On certain Touran II vehicles from model year 2020, the weld between the brake pedal and the brake pedal plate can fracture. The pedal can detach and braking effectiveness is lost. Replacement by VW free of charge.

0–0 $
!! Suspension Front axle spring fracture — common at inspection

The Touran II fails roadworthiness inspection with above-average frequency due to defective suspension springs. Broken springs and elevated brake wear are particularly flagged at the front axle.

200–500 $ from 100,000 km
!! Body Water ingress through panoramic roof

Blocked drain valves in the A-pillar drain hoses of the panoramic roof allow water to reach electrical connectors. The result is electronic failures and mould growth inside.

50–600 $
!! Gearbox DSG juddering and harsh shifts

At higher mileages, the DSG on the 5T again develops shift problems. Juddering can occur especially after long motorway runs or in hot stop-and-go. Regular oil changes every 50,000–60,000 km are important.

500–3,000 $ from 150,000 km
!! HVAC A/C compressor clutch defective

On the Touran 5T, the electromagnetic clutch of the A/C compressor can fail. The centre bolt does not rotate with the pulley — a known failure of the freewheel clutch. Workshop cost depending on the repair route: 600–1,500 €.

400–1,500 $ from 100,000 km
! Brakes Elevated brake wear

Brake pads and discs wear faster on the Touran II due to its high vehicle weight compared to comparable compact cars. Rear discs have a typical service life of around 50,000 km.

200–600 $ from 50,000 km
! Interior Headrests don't engage

On certain Touran II vehicles from model year 2018, headrests cannot engage correctly. VW has initiated a service action. Certain batches of the rear bench seating are affected.

0–200 $
! Electronics Infotainment system freezes

The MIB2 infotainment system can freeze or crash, particularly after software updates. Navigation and telephony then fail. Usually resolved by a software update.

0–800 $