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Volvo XC60

B4204T35 2.0L T8 PHEV 407 hp Automatic All-wheel drive SUV 2017–2021
– Be Careful
Engine B4204T35 – Be Careful 10,000–38,450 $

Drive-E combustion engine in the T8 plug-in hybrid configuration with twin-charging and rear axle electric motor. Combustion engine alone produces 235 kW; system output is 298–340 kW depending on model year. Eight-speed Geartronic automatic at the front, electric motor at the rear axle for all-wheel drive.

Fun Factor? Fun to Drive!

Sport SUV with a green conscience

T8 XC60 II: 455 hp system output, 5.7 seconds. Hard to believe this is an SUV.

Engine Weaknesses 4

!! ERAD rear axle motor clutch failure

The early ERAD rear axle electric motor (2016–2017, Siemens design) suffered clutch pack failure. Metal particles contaminated the differential oil, causing progressive bearing wear. Dealer repair costs exceeded 8,000 €.

Symptoms: Grinding or clicking from the rear axle, judder under acceleration, loss of electric rear-wheel drive

2,500–9,000 $ from 80,000 km
!! Recall: Battery fire risk from LG manufacturing defect

Volvo recalled approximately 73,000 PHEV vehicles (S60, V60, S90, V90, XC60, XC90) in 2021–2022 due to fire risk from defective LG battery cells. Affected owners were advised not to charge until inspection.

0–0 $
!! High-voltage battery degrades faster than expected

Some T8 PHEV owners report range losses of 20% or more in the first year. According to forum reports, Volvo accepted 25% range loss in the first year as 'within specification'. Improvements from 2022 models onward.

Symptoms: Noticeably reduced electric range after 1–2 years, combustion engine cutting in more frequently

3,000–15,000 $
!! Supercharger seals like T6 β€” at high mileage

The T8 shares its combustion engine with the T6, including the supercharger. At high total mileage (combined ICE and electric use), the same supercharger wear patterns apply as on the T6 Drive-E.

Symptoms: Power loss in combustion mode, check engine light, lean running condition (P0171)

1,800–5,000 $ from 180,000 km

Vehicle Weaknesses 11

!! Brakes Hydraulic brake unit rotor: faulty weld

A faulty weld between the rotor shaft and the hydraulic brake assembly was found on the V90 II and S90 II. If it fails, ABS, ESC and brake assist are disabled. Volvo issued a recall in 2021.

0–1,000 $
!! Suspension Loose nuts and bolts at the rear axle

On XC60 II vehicles built between September 2018 and April 2019, nuts and bolts at the rear axle may be too loose. Handling can change abruptly; check recall status.

0–0 $
!! Other Recall: automatic emergency braking does not activate

Mass recall in 2020 for around 750,000 vehicles worldwide due to faulty automatic emergency braking (AEB). Check recall status at the Volvo dealer and have the software update applied.

0–0 $
!! Electronics Water ingress into the windscreen wiper motor

Water gets into the windscreen wiper motor and causes it to fail. SPA platform models are affected; a 2020 recall addressed incorrectly tightened wiper arms. Visibility in rain significantly impaired.

300–700 $ from 60,000 km
!! Suspension Air suspension compressor failure (optional air suspension)

The optional air suspension on the XC60 II frequently fails in cold weather. The compressor and dryer must be replaced together (Stage 3 repair); replacing just the compressor rarely lasts more than 2–3 months.

1,500–3,000 $ from 70,000 km
! Electronics Sensus infotainment crashes or freezes

The Sensus infotainment system on the SPA platform (XC60 II, S90 II, V90 II, S60 III, V60 II) freezes or reboots while driving. Software updates improve stability. Steering wheel controls drop out sporadically.

0–500 $ from 40,000 km
! Electronics Tailgate lift arm loosens in cold weather

On the XC60 II the electric tailgate lift arm loosens in low temperatures and impairs operation. Affects models from 2018 and 2019. Volvo issued a recall for this.

0–300 $ from 30,000 km
! Interior Panoramic roof malfunction

The optional panoramic roof on the V90 II and S90 II shows malfunctions when opening/closing automatically. Faulty sensors or motor controllers can be expensive; water ingress possible if the seal is damaged.

400–1,500 $ from 70,000 km
! Electronics Sensus touchscreen freezes or goes black

The Sensus infotainment system freezes on the XC60 II or shows a black screen. Software updates usually help; in stubborn cases a control unit replacement is needed.

300–1,500 $ from 40,000 km
! Electronics Tailgate arm freezes in cold weather

Early XC60 II tailgate arms freeze solid below 0Β°C. Volvo recall for vehicles up to October 2018; lift arm replacement by Volvo dealer free of charge.

0–500 $
! Brakes Above-average rear brake pad wear

Rear brake pads on the XC60 II wear faster than usual due to the autopilot function and automatic handbrake. Regular inspection of pad condition is recommended.

200–450 $ from 40,000 km
NHTSA Owner Complaints
Above Average
14 complaints Β· 2017–2024
Electrical
5
Fuel System
3
Airbags
2 ⚠ 1
Engine
2
Powertrain
2

Top Reported Issues

⚠ Electrical (5 complaints)
⚠ Fuel System (3 complaints)
⚠ Airbags (2 complaints)
Source: NHTSA (nhtsa.gov) Β· 2026-03