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Volvo S90

B4204T35 2.0L T8 PHEV 407 hp Automatic All-wheel drive Sedan 2016–2021
– Be Careful
Engine B4204T35 – Be Careful 9,900–39,700 €

Drive-E combustion engine in the T8 plug-in hybrid configuration with twin-charging and rear axle electric motor. Combustion engine alone produces 235 kW; system output is 298–340 kW depending on model year. Eight-speed Geartronic automatic at the front, electric motor at the rear axle for all-wheel drive.

Fun Factor? Fun to Drive!

Plug-in fast saloon

T8 in the S90: electric silence meets turbo pressure. The quickest and most modern way to drive a Volvo.

Engine Weaknesses 4

!! ERAD rear axle motor clutch failure

The early ERAD rear axle electric motor (2016–2017, Siemens design) suffered clutch pack failure. Metal particles contaminated the differential oil, causing progressive bearing wear. Dealer repair costs exceeded 8,000 €.

Symptoms: Grinding or clicking from the rear axle, judder under acceleration, loss of electric rear-wheel drive

2,500–9,000 € from 80,000 km
!! Recall: Battery fire risk from LG manufacturing defect

Volvo recalled approximately 73,000 PHEV vehicles (S60, V60, S90, V90, XC60, XC90) in 2021–2022 due to fire risk from defective LG battery cells. Affected owners were advised not to charge until inspection.

0–0 €
!! High-voltage battery degrades faster than expected

Some T8 PHEV owners report range losses of 20% or more in the first year. According to forum reports, Volvo accepted 25% range loss in the first year as 'within specification'. Improvements from 2022 models onward.

Symptoms: Noticeably reduced electric range after 1–2 years, combustion engine cutting in more frequently

3,000–15,000 €
!! Supercharger seals like T6 β€” at high mileage

The T8 shares its combustion engine with the T6, including the supercharger. At high total mileage (combined ICE and electric use), the same supercharger wear patterns apply as on the T6 Drive-E.

Symptoms: Power loss in combustion mode, check engine light, lean running condition (P0171)

1,800–5,000 € from 180,000 km

Vehicle Weaknesses 10

!! Brakes Hydraulic brake unit rotor: faulty weld

A faulty weld between the rotor shaft and the hydraulic brake assembly was found on the V90 II and S90 II. If it fails, ABS, ESC and brake assist are disabled. Volvo issued a recall in 2021.

0–1,000 €
!! Suspension Loose nuts and bolts at the rear axle

On XC60 II vehicles built between September 2018 and April 2019, nuts and bolts at the rear axle may be too loose. Handling can change abruptly; check recall status.

0–0 €
!! Other Recall: plastic intake manifold overheats (diesel up to 2018)

Plastic intake manifolds on diesel engines up to model year 2018 can overheat and pose a fire risk. Check for Volvo recall; affected models were fitted with metal manifolds.

0–0 €
!! Electronics Water ingress into the windscreen wiper motor

Water gets into the windscreen wiper motor and causes it to fail. SPA platform models are affected; a 2020 recall addressed incorrectly tightened wiper arms. Visibility in rain significantly impaired.

300–700 € from 60,000 km
!! Suspension Cross Country air suspension: premature wear

The air suspension elements on the V90 Cross Country models show wear from as early as 70,000–100,000 km. A warning message and loss of ride comfort announce the failure; repair costs are substantial.

1,200–3,000 € from 80,000 km
! Electronics Sensus infotainment crashes or freezes

The Sensus infotainment system on the SPA platform (XC60 II, S90 II, V90 II, S60 III, V60 II) freezes or reboots while driving. Software updates improve stability. Steering wheel controls drop out sporadically.

0–500 € from 40,000 km
! Interior Panoramic roof malfunction

The optional panoramic roof on the V90 II and S90 II shows malfunctions when opening/closing automatically. Faulty sensors or motor controllers can be expensive; water ingress possible if the seal is damaged.

400–1,500 € from 70,000 km
! Electronics Sensus infotainment: black screen and freezing

The Sensus infotainment freezes or goes black and does not respond to touch. Smartphone connectivity problems are common; software updates usually help.

300–1,500 € from 50,000 km
! Body Bodywork corrosion reported by 8.5% of owners

Bodywork issues are the most commonly reported weak point by S90 and V90 owners in reliability surveys (8.5%). These usually involve minor paint damage and localised rust spots.

200–2,000 € from 60,000 km
! Brakes Uneven rear brake pad wear

Rear brake pads on the V90 II wear unevenly and generate heavy brake dust. The cause is the electric parking brake and automatic braking functions.

200–500 € from 40,000 km