Volvo S80
First Drive-E turbocharged four-cylinder with 2.0 litres and 140 kW, Volvo's completely redesigned engine family from 2013. Direct injection, twin-scroll turbocharger, and variable oil pump. Light aluminium open-deck block for low fuel consumption; watch for thermostat problems on early build dates.
Modern but restrained
Drive-E in the old S80: a clean combination, though the big car misses a bit of motor freshness.
Engine Weaknesses 6
All Drive-E four-cylinders use a timing belt rather than a chain. Change interval is 120,000β150,000 km (some sources: 12β16 years). Earlier change recommended at high mileage.
Symptoms: No warning before sudden failure; occasional belt squeal with failing tensioner
Drive-E engines from early production years (2013β2016) show a known piston ring problem with increased oil consumption. A class action lawsuit in the USA documented the issue. Rings were revised from MY2016.5.
Symptoms: Heavy oil consumption (1 L / 1,000 km or more), blue smoke from the exhaust especially on acceleration, frequent top-ups required
The Drive-E four-cylinders (VEP4) were fitted with low-tension piston rings to reduce friction. Result: elevated oil consumption, especially in the early production phase 2014β2016. Volvo extended the warranty to 8 years/160,000 km.
Symptoms: Dropping oil level without visible leaks, occasional blue smoke, oil consumption above 0.5 L/1,000 km
The PCV system of the Drive-E T4 tends to clog with extended oil change intervals. Positive crankcase pressure forces oil past seals and accelerates oil consumption through the piston rings.
Symptoms: Overpressure at oil filler, oil in air filter housing, smoke from breather, oil cap blows off
The rubber boost hoses between the turbocharger and intercooler age and crack. Typical problem on Drive-E engines after 100,000 km. Pressure loss leads to power drop and engine fault codes.
Symptoms: Sudden power loss, whistling noise under load, check engine light, turbo underboost fault code
Some Drive-E T4/T5 engines exhibit idle hunting between 900 and 1,700 rpm. Causes include the lambda sensor, throttle actuator or software. Often resolved by an ECU update.
Symptoms: Irregular idle speed, rpm spikes to 1,500β1,700 rpm without driver input, idle shudder
Vehicle Weaknesses 17
The Powershift dual-clutch gearbox (Getrag 6DCT450) jumps to neutral, jerks on acceleration and shows delayed shifts. Plastic clutch basket spacers break and require clutch replacement. Fluid change every 60,000 km is important.
The steering rack of the V70 III and S80 II develops leaks and increasing play at high mileages. A faulty steering rack costs around β¬2,000 to repair.
The front subframe on the V70 III and XC70 II frequently shows corrosion, which, if left untreated, affects the entire front axle assembly. On the XC70 II, the rear subframe also rusts on vehicles built before 2010.
The optional electronic self-levelling suspension on the V70 III XC models fails. Compressor or air springs need replacement; costs up to β¬1,600 with original Volvo parts.
The optional rear self-levelling suspension on the S80 II fails with increasing mileage. Repair costs around β¬1,600. Failed air springs are identifiable by the car sitting low at the rear.
A/C compressors on 2008 and 2009 models tend to leak refrigerant. Inspection requires lowering the front undertray.
The steering rack on individual S80 II MY 2007β2010 vehicles develops knocking noises when turning slowly. Test drive: turn the steering wheel from lock to lock several times. Replacement costs approx. β¬2,000.
The audio and navigation unit of the S80 II suffers from cold solder joints on the circuit board, leading to intermittent failures. First sporadic freezing, then total failure. Replacement costs at least β¬700.
The steering rack on the S80 II (mainly MY 2007β2010) produces knocking noises when turning at low speed. The cause is play in the steering rack. Repair costs around β¬2,000.
The rubber bushings in the S80 II front control arms harden with age and mileage. Banging over bumps and an imprecise steering feel are the result. Replacement is often combined with a wheel alignment.
The rear control arm rubber bushings on the V70 III and XC70 II typically wear from 160,000β170,000 km and cause driving noises. Also a known issue on the S80 II. Replacement is essential for precise handling.
The audio and navigation system of the V70 III and S80 II fails due to cold solder joints in the control unit. Parking sensors fail at around 170,000 km. Xenon headlights burn out between 170,000 and 200,000 km.
The BLIS blind spot warning system fails due to moisture in the wiring harness or faults in the wing mirror sensors. The warning system remains permanently active or stops responding.
The rear control arm bushings deteriorate after approximately 160,000 km or 8 years. Banging noises at the rear axle are characteristic; repair approx. β¬400β700.
The BLIS (Blind Spot Information System) on the S80 II triggers false alarms due to moisture ingress in the cable routing. The warning light illuminates for no real reason, unsettling drivers and reducing the assistant's usefulness.
The leather and T-Tec upholstery on the V70 III and S80 II tends to crack and split at the seat bolsters of the driver's seat. This often begins at medium mileages.
Ultrasonic parking sensors fail from around 170,000 km. Cheap no-name replacements often do not work reliably for long β original Volvo sensors are recommended.
Reports & Tests
139 owner complaints filed with NHTSA (2006β2016). Most reported: Body Structure (21), Electrical (19), Engine (19).