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Mitsubishi Galant

4G64 2.4L GDI 150 hp Manual Front-wheel drive Sedan 1999โ€“2004
โœ– Stay Away!
Engine 4G64 โœ– Stay Away! 3,040โ€“10,570 $

The 2.4-litre GDI shares the problems of the 4G93-GDI, but more severely. The high-pressure pump (part number MD 373962) is particularly vulnerable. Carbon build-up and idle problems occur more frequently than on the smaller 1.8-litre. At high mileage often uneconomical to repair.

Fun Factor? Decent

Proven touring car

The 2.4 GDI offers solid performance for relaxed touring. Comfortable suspension, good sound insulation โ€” an unassuming companion.

Engine Weaknesses 3

!! Severe intake tract carbon build-up

Like the 4G93-GDI, but more pronounced: the larger displacement produces more deposits. Intake ports and intake valves carbon up heavily and the engine loses noticeable power and refinement.

Symptoms: Engine stalls at idle, heavy stumbling under load, black smoke, marked power loss

250โ€“900 $ from 70,000 km
!! High-pressure pump leaking (MD 373962)

The high-pressure pump (part number MD 373962) leaks at the housing gasket. Mitsubishi requires complete replacement at around 1,000 EUR. Reconditioning by specialist firms is possible but parts are hard to source.

Symptoms: Fuel leak at the pump, starting problems, engine stutters under acceleration, petrol smell

600โ€“1,200 $ from 100,000 km
!! Spark plugs oil-fouled and sooted up

Identical problem to the 4G93-GDI: direct injection causes heavy carbon fouling of the spark plugs. Replacement every 20,000โ€“30,000 km necessary.

Symptoms: Rough idle, difficult cold start, engine stumbles at low rpm, increased fuel consumption

40โ€“120 $ from 25,000 km

Vehicle Weaknesses 5

!! Cooling Head gasket failure on four-cylinder

On the four-cylinder engine, the head gasket can blow even with a slightly low coolant level. The damage occurs faster than on comparable vehicles and can lead to expensive engine damage if not caught early.

800โ€“2,500 $ from 150,000 km
!! Rust Rust at front body weld seams

Rust appears particularly at the weld seams of the front body structure, on hose clamps in the engine bay and at the engine mounts. Multi-layer sheet metal joints make repairs complex. Wheel arches and upper wing carriers are also affected.

500โ€“3,000 $ from 120,000 km
!! Gearbox Undersized clutch (manual gearbox)

The clutch on manual gearbox variants is undersized and often lasts fewer than 100,000 km in urban use. Premature clutch wear is especially common with frequent stop-start driving.

400โ€“900 $ from 90,000 km
!! Electronics GDI engine: valve carbon build-up from EGR

The 2.4 GDI engine is heavily prone to carbon build-up on the intake valves and intake tract from EGR particles. No fuel spray cleans the valves as with port injection. Workshops with the required cleaning expertise are becoming scarcer.

300โ€“1,500 $ from 100,000 km
! Brakes Excessive brake wear on V6

V6 variants in particular show high brake pad wear. Pads need replacing more frequently than usual. More pronounced with spirited driving.

150โ€“450 $ from 40,000 km
NHTSA Owner Complaints
Below Average
1,216 complaints ยท 1996โ€“2004
Brakes
263 โš  37
Hydraulic
242 โš  33
Engine & Cooling
142 โš  2
Body Structure
139 โš  4
Powertrain
128 โš  8

Top Reported Issues

โš  Brakes (263 complaints)
โš  Hydraulic (242 complaints)
โš  Engine & Cooling (142 complaints)
Source: NHTSA (nhtsa.gov) ยท 2026-03