Mercedes-Benz S 350d

The best-known problem of the OM642: the oil cooler gaskets in the V-section of the engine fail. Oil leaks into the coolant or externally. Particularly prone on vehicles built up to 2009.

Symptoms: Oil loss warning, oil spots under the left side of the vehicle, oil streaks visible on the belt tensioner

The plastic linkages of the swirl flaps in the OM642 intake manifold break. Aluminium repair kits are available and more durable. In the event of complete failure there is a risk of debris entering the engine.

Symptoms: Engine warning light, fault codes for intake flap/swirl flap, power loss particularly at low rpm

Piezo injectors seal poorly from heat, diesel enters the engine oil. Oil loses lubrication properties, tar-like residue around injectors is the typical telltale sign.

Symptoms: Rough idle, increased fuel consumption, knocking noises, oil level rising due to diesel contamination, engine oil smells of diesel

Variable turbine geometry actuator linkage seizes due to soot deposits. Engine enters limp mode. Fault codes P0404, P2598, P2385. If runner damage occurs, turbo costs from €1,300.

Symptoms: Sudden power loss on kickdown, limp mode, black smoke, engine oil in intercooler area

The standard oil pump delivers insufficient pressure at high revs and temperatures. No warning in the cockpit. Connecting rod bearings wear unnoticed between 150,000–200,000 km, total engine failure looms.

Symptoms: Cold knocking at idle, metallic rattling during load changes, fine metal particles in oil filter, oil pressure drop only measurable late

With frequent short-trip driving the EGR system on the OM642 becomes heavily coked. Soot deposits in the intake manifold significantly reduce airflow.

Symptoms: Power loss particularly under load, poor throttle response, soot clouds, elevated fuel consumption

Thin-walled glow plugs corrode in the cylinder head and break during removal. Broken heating element requires time-consuming drilling out. Replace all 6 plugs preventively.

Symptoms: Difficult cold starting, extended pre-glow time required, glow indicator flashes, white smoke at cold start in winter

The active electro-hydraulic ABC suspension requires intensive maintenance. Hydraulic lines, valve blocks and pumps can develop leaks. Hydraulic oil change required every 50,000 km.

Air bags and pressure hoses develop leaks. The compressor runs continuously and overheats. Repair: air bag pair 2,500–3,500 €, compressor 1,000–1,300 €.

Air struts on Airmatic and Magic Body Control suspensions develop leaks. Vehicle drops, suspension warning light appears. Repair per corner is very costly.

The hydraulic Magic Body Control suspension is prone to valve block and hydraulic pump failures. Contamination in the oil causes system failures.

The COMAND infotainment system freezes sporadically or fails completely. System faults increase from around 100,000 km.

Radar and camera sensors for adaptive cruise control and emergency braking can cause malfunctions due to dirt or defects. Calibration after repair is expensive.

The COMAND navigation system shows read errors, freezes or fails to boot. A defective drive unit is the most common cause.

Matrix LED headlights are not repairable -- individual modules cannot be replaced. Moisture and electronic failures require complete headlight replacement.