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Hyundai Trajet

G4JS 2.0L MPI (Sirius II) 136 hp Manual Van 2000–2004
– Be Careful
Engine G4JS – Be Careful 4,360–14,650 €

Tough two-litre NA from the Sirius family. Simple tech, trouble-free as long as the oil gets changed on schedule.

Fun Factor? Decent

Reliable workhorse, full stop

The Trajet moves families from A to B without fuss. That is the entire pitch.

Engine Weaknesses 7

!! Sirius timing belt — critical maintenance interval

The Sirius G4JS engine uses interference timing belt drive. Change interval: 90,000 km. Many used vehicles are on the road with an overdue belt.

Symptoms: Engine suddenly no longer starts; no compression; possible crunching on failure.

350–700 € from 90,000 km
!! Timing belt failure with valve damage

The G4JS Sirius II is an interference engine — if the timing belt fails, pistons contact valves and bend them. One documented case showed belt failure after 34,000 km of a newly installed belt, with 8 bent valves.

Symptoms: Sudden engine stop without warning, then no restart, no compression in affected cylinders

600–2,500 € from 90,000 km
!! Oil seal ageing leaks

Older Sigma/Delta V6 engine tends to oil leaks at valve cover gaskets and camshaft seals at high mileage. Labour-intensive disassembly due to the tight V6 packaging.

Symptoms: Oil stains under the vehicle, oil smell, dropping oil level.

250–800 € from 130,000 km
!! Oil consumption from piston rings

Older Sirius engines develop increased oil consumption from piston ring wear from around 130,000 km. Coked oil control rings are typical with extended change intervals.

Symptoms: Oil level drops 1–2 L per 5,000 km; light blue smoke; oil smell in the engine bay.

600–1,500 € from 130,000 km
!! Water pump early failure Sirius

The belt-driven water pump in the G4JS can fail before the timing belt. Simultaneous replacement of both components is mandatory to avoid duplicate labour costs.

Symptoms: Coolant loss; elevated engine temperature; squealing from the belt area.

400–800 € from 90,000 km
!! Oil consumption after timing belt failure

After a timing belt failure and valve damage on the G4JS, oil consumption frequently rises from damaged piston rings or a poorly executed engine rebuild — sometimes 3–4 litres per 1,000 km.

Symptoms: Blue smoke from the exhaust, dropping oil level after timing belt repair, reduced compression pressure

800–3,000 € from 120,000 km
! Valve cover gasket leaking

The G4JS valve cover gasket ages and leaks. Oil then drips onto the timing belt and significantly accelerates its degradation — an often-overlooked connection that leads to premature belt failure.

Symptoms: Oil stains under the vehicle in the engine bay, burning smell after driving, oil visible on timing belt cover

80–200 € from 100,000 km

Vehicle Weaknesses 4

!! Rust Rear axle rusts at spring seat

Critical weakness: rear axle rusts precisely at the spring seat. Control arms and trailing arms cost around 500 € per side. In Germany partially covered by Hyundai recall/goodwill.

500–2,000 € from 100,000 km
!! Gearbox Manual gearbox diesel: synchroniser rings defective

The diesel manual gearbox suffers from worn synchroniser rings, leading to stiff or crunching gear changes in certain gears. A gearbox overhaul becomes necessary.

600–2,500 € from 150,000 km
!! Suspension ABS sensor rings broken

ABS sensor rings on the axles corrode and break. Broken segments migrate and trigger severe pedal kickback and ABS activation just before standstill.

80–300 € from 100,000 km
! Suspension Front strut top mounts worn

Front strut top mounts wear prematurely on the Trajet — up to three replacements may be needed by 127,000 km. Components are undersized for the vehicle weight.

100–350 € from 70,000 km