Ford Galaxy
2.0 TDCi 155 kW/210 hp PowerShift, S-Max II (2015-2019) / Galaxy III
Strong Diesel Van
210 hp EcoBlue with auto: impressively well-powered for a seven-seater.
Engine Weaknesses 7
Continental injectors with a faulty internal coating (vehicles built Feb–Sep 2019). The coating delaminates and blocks the injector. Ford service action: free injector replacement (Ford TSB-20-2335). Affected vehicles: Transit, Ranger, Focus, Mondeo, S-Max, Galaxy, Edge.
Symptoms: Hesitation, poor idle, power reduction, increased fuel consumption, limp mode
Faulty injectors generate excessive soot that prematurely clogs the DPF. On the high-output variant (190 hp), soot also blocks the low-pressure filter of the dual EGR system. Repair requires simultaneous replacement of injectors AND DPF (TSB-20-2335). Replacing the DPF alone does not resolve the issue long-term.
Symptoms: Fault codes P2002, P02EC, P02FA, check engine light, power reduction
The oil bath timing belt disintegrates and clogs the oil pump strainer with debris particles. The engine dies from oil starvation — bearings, crankshaft, camshaft and turbocharger are destroyed.
Symptoms: No prior warning: oil pressure drops, engine runs rough, then total destruction. Belt itself may look intact visually.
The 2.0 EcoBlue turbocharger can fail before 50,000 km. Cause: belt debris in the oil circuit or overdue oil change intervals clog the oil feed to the turbo bearing.
Symptoms: Whistling on acceleration, noticeable power loss, blue smoke. Turbo warning light may not illuminate.
A design-inherent uneven distribution of EGR exhaust gases leads to excessive soot ingestion in the middle cylinders. Soot particles cause abrasive wear from piston rings — compression loss and engine replacement required.
Symptoms: Rough idle, increased oil consumption, white or black smoke, high fuel trim correction values stored in ECU.
The NOx sensor in the SCR exhaust aftertreatment system fails prematurely. Fault code P20EE is typical. AdBlue consumption increases measurably as the system reverts to a base map. Sensor replacement is relatively inexpensive.
Symptoms: Check engine light P20EE, increased AdBlue consumption, occasional no-start after many km
The EGR valve on the 2.0 EcoBlue clogs with soot deposits, leading to power loss, increased fuel consumption and engine fault warning. Cleaning or replacement required.
Symptoms: Engine fault warning, power drop, increased fuel consumption, hesitation at part throttle
Vehicle Weaknesses 7
The Powershift dual-clutch gearbox (6-speed) in the Galaxy III is known for clutch failure, gear change problems and limp-home mode activation. Repairs are costly and in some cases only solvable by gearbox replacement.
Ford recalled hundreds of thousands of Galaxy and S-Max vehicles: the original rear axle trailing arm bolts can fracture due to corrosion. If they break, the vehicle loses rear axle control — acute accident risk.
In the Galaxy III too, the wiring harness runs beneath the washer fluid reservoir. Overfilling or a leaking reservoir allows washer fluid to attack the cable insulation, causing cooling fan failures, AC problems and P0003 fault codes.
The heavy Galaxy III wears its brake discs and pads significantly faster than average for comparable vehicles. ADAC and TÜV reports confirm this as a frequent fault.
The Galaxy III is — like many Ford models of this generation — known for elevated oil consumption. Without regular oil level checks, engine damage from oil starvation can occur.
The Galaxy III's electric sliding doors attract attention through failed contact sensors and worn guide rails. Clicking noises when accelerating or braking and occasional unresponsive sliding door operation are documented issues.
Despite fundamentally improved build quality in the Galaxy III, tie rod ends and anti-roll bar drop links continue to show elevated wear, which is regularly flagged at MOT inspections. The high vehicle weight accelerates axle wear.
Reports & Tests
442 owner complaints filed with NHTSA (2015–2023). Most reported: Backup Camera/Sensors (145), Other (88), Electrical (61).